Elastomers Rubber in Engineering

INTRODUCTION
From Columbus onward, European explorers of Central and South
America found the natives exploiting the elastic and water resistant properties of the dried latex from certain trees. The indigenous peoples already knew how to crudely waterproof fabrics and boots by coating them with latex and then drying. They also rolled dried latex into the bouncing balls used for sport. This dried latex became quite a curiosity in Europe, especially among the natural scientists. It received the name “rubber” in 1770 when John Priestly discovered that it could rub out pencil marks.
By the early nineteenth century, rubber was recognized as a flexible, tough, waterproof, and air-impermeable material. Commercial exploitation was stymied, however, by the fact that its toughness and elasticity made it difficult to process. More importantly, articles made from it became stiff and hard in cold weather, and soft and sticky in hot weather. The quest to make useful goods from rubber led Thomas Hancock of Great Britain to invent the rubber band and, in 1820, a machine to facilitate rubber processing. His “masticator” subjected the rubber to intensive shearing that softened it sufficiently to allow mixing and shaping. This development was followed, in 1839, by the discovery of vulcanization, which is generally credited to both Hancock and Charles Goodyear of the United States. Vulcanization . heating an intimate mixture of rubber and sulfur to crosslink the rubber polymer network . greatly improved rubber strength and elasticity and eliminated its deficiencies at temperature extremes. Upon this mechanical and chemical foundation, the rubber industry was born.
The source of rubber latex at that time was the Hevea brasiliensis tree, which is native to the Amazon valley. Brazil became the primary source of rubber, but as rubber use grew questions arose as to this country’s ability to insure adequate supply from its wild rubber trees. In 1876, Henry Wickham collected 70,000 Hevea seeds in Brazil and sent them to Kew Gardens in London for germination. Few seedlings resulted, but those that did allowed the British to establish a plantation system throughout the Far East.
As early as the 1880s, organic chemists had identified isoprene as the main structural unit of rubber. By 1890, several researchers had made synthetic rubber-like polyisoprenes. With wild and plantation rubber readily available, however, synthetic alternatives remained mostly of academic interest.

 

Elastomers Rubber in Engineering     
1. Rubber in Engineering
Elastomers, or rubbery materials, have a loose cross- linked structure. Natural and synthetic rubbers are both common examples of elastomers. Elastomers possess memory, that is, they return to their original shape after a stress is applied.
Elastomers are amorphous polymers and consist of long polymer chains above their glass transition temperature. The structure of elastomers is tightly twisted or curled.
Elastomers are reversibly stretchable for small deformations. When stretched, the polymer chains become elongated and ordered along the deformation direction. When no longer stretched, the chains randomize again. The cross- links guide the elastomer back to its original shape. They are very flexible and elastic, which means that they can undergo large elastic deformations without ruptures and recover substantially in shape and size after the load has been removed. Many elstomers can be stretched to several times their original length. Also, the cycle can be repeated numerous times with identical results, as with the stretching of a rubber band.
Elastomers are generally resistant to oil and fuel, impermeable to liquids and gases, but tend to deteriorate by oxidation.
Like plastics, elastomers are either thermoplastic material (they can be remelted) or thermoset material (that cannot be remelted). Rubber is an older name for elastomers.
Elastomeric polymers do not follow Hooke ̉s law (as most engineering material do). The behavior of the elastomers is a bit more complex due to the molecular shape and the fact that small degree of viscous deformation in produced when load is applied.

2. Crosslinked Polymers and Elastomers:
Rubbers or elastomers are polymers but they are a separate class of polymer in that they must contain some unsaturation for a point of attachment or reaction with sulfur to form a link with other chains. Such a reaction implies the use of sulfur and accelerators and the process is called vulcanizing, curing or crosslinking. If the degree of unsaturation is high, vulcanization will proceed readily but if low, vulcanization will proceed very slowly. For example: Natural Rubber has one double bond for every five carbon atoms so vulcanizes fast and easily. Butyl rubber is a copolymer containing one natural rubber unit, i.e. one isoprene unit, copolymerized with 99 isobutyl groups so has one double bond for every 401 carbon atoms and therefore vulcanizes with more difficulty. Polyethylene or polypropylene have so few double bonds that they cannot be sulfur vulcanized so other methods are necessary. The use of peroxides or irradiation for crosslinking solves such problems. If not crosslinked, such polymers are usually referred to simply as vinyl polymers and include polyvinyl chloride, and many others. Usually the expression crosslinking is used when referring to the use of peroxides. Vulcanized rubbers are also crosslinked, but vulcanization is the older term for crosslinking with sulfur.
Peroxides dissociate with heat in a very orderly manner to produce highly reactive RO. or alkoxyl radicals. These have enough energy to abstract a hydrogen atom from a carbon atom as in polyethylene. The radical or reactive site thus produced on the polyethylene reacts with second such radical and carbon to carbon crosslink is thus formed. In most instances, the alkoxy radical is converted to an alcohol.

                                   
            
          Peroxides dissociate faster as the temperature is increased. The time required for one half of the peroxide to dissociate at a certain temperature is called the half life. This dissociation cannot be speeded up with additives.

3. Similarities of Elastomers and Thermoplastic Polymers
All thermoplastic polymers and elastomers, with the exception of silicones, are carbon-based. They are made up from the linking of one or more monomers into long molecular chains. Many of the same monomers are found in both thermoplastic and elastomeric polymers. Typical examples include styrene, acrylonitrile, ethylene, propylene, and acrylic acid and its esters. An elastomer is in a thermoplastic state prior to vulcanization.

4. Differences between Elastomers and Thermoplasts
At room temperature, an uncured elastomer can be a soft, pliable gum or a leathery, flexible solid, whereas an engineering thermoplastic is a rigid solid. Molecular mobility is the fundamental property that accounts for the differences among elastomers and the differences between elastomers and engineering thermoplasts.
The distinction refers to a modulus of the material—a ratio between an applied force and the amount of resulting deformation.When the molecular resistance to motion is the least, deformation is the greatest. The factors that influence the resistance to motion include various intermolecular attractions, crystallinity, the presence of side chains, and physical entanglements of the molecular strands. The glass transition temperature of the polymer is determined by the cumulative effect of these factors. Below this temperature, a thermoplast or elastomeric polymer is a supercooled liquid that behaves in many ways like a rigid solid. Above this temperature, a cross-linked elastomer will display rubber-like properties. The behavior of a thermoplast above its glass transition temperature will depend on its level of crystallinity. A noncrystalline (amorphus) polymer will display a large decrease in modulus at the glass transition temperature. Between the glass transition temperature and the melting temperature, the modulus is relatively insensitive to temperature. A partially crystalline thermoplast will display a relatively small modulus change at the glass transition temperature followed by a steady decreasing modulus as the temperature increases.
Engineering thermoplastics have glass-transition temperatures that fall in a wide temperature range, extending well above and below room temperature. Elastomers in the uncured state have glass-transition temperature well below room temperature.
The major physical differences between a cured elastomer and an engineering thermoplastic is the presence of cross-links. The cross-links join the elastomer’s molecular chains together at a cross-link density such that many molecular units exist between cross-link sites. This only slightly increases the resistance of deformation, but it increases the resilience of the elastomer, causing it to spring back to its original shape when deforming stress is removed. In principle, most amorphous thermoplastic materials could be converted into elastomers in some appropriate temperature range by the controlled addition of a limited number of cross-links.